Florosense Engineered Solutions | Industry 4.0 & Sustainable Water Engineering

ECOVRY - turnkey projects vertical

Resource Recovery, Wastewater Engineering (STP/ETP), and Environmental Compliance.

Vertical Offerings

Sewage Treatment (STP) Effluent Treatment (ETP) Zero Liquid Discharge (ZLD) Resource Recovery Sludge Metal Extraction EPR Compliance ESG & HSE Audits Water Quality Telemetry Sewage Treatment (STP) Effluent Treatment (ETP) Zero Liquid Discharge (ZLD) Resource Recovery Sludge Metal Extraction EPR Compliance ESG & HSE Audits Water Quality Telemetry

Duton - instrumentation ai, and automation vertical

Industrial Process Automation, SCADA, PLC Integration, IoT Sensors & Industry 4.0 Systems.

Discover DUTON

Vertical Offerings

Analysers and Sensor PLC System Integration Edge IoT Gateways Predictive Maintenance Telemetry Sensors Siemens & Schneider Process Automation Smart Utility Telemetry

coesc - engineering consultancy vertical

Pollution Control Board Consent, Clearance Liaisoning, Fire Safety & HSE/ESG Audits.

Discover COESC

Vertical Offerings

Structural Safety Analysis Pollution Clearance Support CTE/CTO Consent Environmental Clearance Support MoEFCC Water Audit Assessments & EPR Fire Safety Liaison Hazardous Waste Approvals ESG Risk Audits Building License Liaison Air & Water Monitoring Structural Safety Analysis Pollution Clearance Support CTE/CTO Consent Environmental Clearance Support MoEFCC Water Audit Assessments & EPR Fire Safety Liaison Hazardous Waste Approvals ESG Risk Audits Building License Liaison Air & Water Monitoring

Advanced Aeration System by Florosense Engineering

Drag to inspect in 360°

01 / ECOVRY Core

Bioreactor Aeration System Design

Engineered for compactness and high operational flexibility. Our modular wastewater treatment units scale seamlessly from commercial developments to heavy industrial complexes.

Area Footprint40% Reduced

ConfigurationModular Pre-Fabricated or Civil Constructed

02 / Analytics

Energy-Efficient Aeration

Nano sized air bubbles naturally have lower buoyancy and thus implies ultra high OTE (Oxygen Transfer Efficiency). This results in outstanding Area Footprint saving of upto 45% and OEE (Operational Energy Efficiency) results upto 35% savings

Energy SavingsUp to 35% lowered

Area Footprint OptimisationUp to 45% lowered

03 / Resource Recovery

Advanced Sludge Separation

High-speed mechanical separator modules recover metals, organic solids, and clear recycled water, feeding straight back into industrial operations.

Water Recovery90% Efficient

Final OutputBiogas input Ready

04 / IoT Integration

Smart Environmental IoT

Equipped with automation-ready sensors for water quality metrics (pH, TSS, DO, COD). Seamless telemetry integration pushes updates to the cloud and monitors compliance automatically.

ConnectivityHigh Speed Wireless / Wired

Utility100% Automated

Try the Free Simulator

ECOVRY Innovation Hub

Nanobubble Physics & ROI Simulator

Experience in realtime why ECOVRY's advanced Gas Liquid mixing engineering translates directly into energy efficiency and financial payback.

Aeration Physics Simulator

Interactive: Move your cursor or touch to create fluid currents and perturb the bubbles.

Traditional MBBR

Bubble Diameter 2.0 – 5.0 mm
Oxygen Transfer (OTE) ~15%
Fluid Retention Time 3 – 5 Seconds
Aeration Profile Escapes quickly, high wastage

ECOVRY Nanobubble

Bubble Diameter <200 nm (Dense Core)
Oxygen Transfer (OTE) ~85%
Fluid Retention Time Indefinite suspension
Aeration Profile Brownian motion, 100% dissolved

TCO & Payback Simulator

Plant Capacity (KLD) 100 KLD

10 KLD 250 KLD 500 KLD

Commercial Power Tariff (₹/kWh) ₹ 10 / kWh

₹ 5 ₹ 10 ₹ 15

Calculating system dynamics...

Traditional MBBR CAPEX ₹ 0

Yearly Energy OPEX ₹ 0

ECOVRY Hybrid CAPEX ₹ 0

Yearly Energy OPEX ₹ 0

DUTON IOT CORE v4.0.2 ACTIVE

Precision Instrumentation for Control Over Quality by DUTON

01 / DUTON SCADA

Futuristic Industrial Interfaces

DUTON introduces responsive, self Adaptive Technology ready to autopilot built on web technologies to enable control-room monitoring from any device.

Tech SpecRemote Operated + Automated

USPHigher ROI Low risk

02 / Edge Analytics

Live Sensor Telemetry

High-speed polling interfaces retrieve data points from PLC networks at sub-second speeds. Dynamic charts render live pressure, flow rates, and temperatures.

Polling Rate200ms Refresh

ConnectivityCompliant with PLC + IOT

03 / AI & IoT 4.0

AI-Powered Predictive Health

Detect mechanical anomalies before they cause a breakdown. Our machine-learning algorithms run at the edge to analyse vibration patterns and flag maintenance needs.

MTBF Boost+42% Extension

AlgorithmsVibration FFT / AI

04 / Integration

Industry 4.0 Ready Sensors

Modern plug-and-play IO-Link and Ethernet/IP automation-ready sensors hook up directly to our smart factory network, feeding analytical models instantly.

SpecificationsTwo Way Communication Module

ProtocolsOPC UA, MQTT, NB-IoT

ProvisioningZero-Touch Config

Our Capabilities

Technological Verticals

01 / ECOVRY

Environmental Engineering & Compliance Management

Complete end-to-end design, execution, and operation & maintenance (O&M) of industrial ETP, residential STP, and commercial wastewater treatment. We focus on recovering valuable resources, managing toxic sludge, and ensuring 100% regulatory compliance with Central & State Pollution Control Board guidelines.

Sewage & Effluent Treatment Plants (STP/ETP)
Waste Water Recovery & Sludge Metal Extraction
Hydrogen-generation from Bio Mass
SolidWaste Processing Systems

Interactive Simulator

02 / DUTON

Industrial Process Automation & Industry 4.0 Systems

Future-proof your plant floor. We integrate advanced program modules, robust Siemens and Schneider PLC systems, high-speed SCADA telemetry, and edge-native artificial intelligence systems. From smart boiler operations to machine vibration breakdown forecasting, we engineer high uptime processes.

SCADA & PLC Integration (Siemens, Rockwell, Schneider)
Edge Computing, MQTT Gateways & Cloud Dashboards
Predictive Maintenance & Acoustic/Vibration Analysis
Smart Utility Automation & Water Distribution Telemetry

Launch SCADA Demo

Compliance Auditing and Consent Liaisoning

03 / COESC

Consent Management, Liaisoning & Environmental Clearances

Seamlessly bridge the gap between regulatory mandates and factory workflow. COESC manages the complete lifecycle of State & Central Pollution Control Board consent forms, Extended User Responsibility for water, ESG/HSE risk auditing, life cycle assessments, and structural/fire safety approvals.

Pollution Control Board Consent & Environmental Clearances
Extended Producer Responsibility & Water Assessments
Green Building Optimisation & Carbon Credit Planning
HSE/ESG Corporate Audits, Structural & Fire Safety

View Workflow Process

Sectors We Serve

Built for Modern Infrastructure

Manufacturing

Automating chemical processes, manufacturing assembly lines, boiler setups, and industrial effluent operations with strict compliance.

Real Estate

Decentralized modern sewage treatment systems, green building consultancy, and water balance setups for premium residential complexes.

Hospitality

High-efficiency grey water recycling plants, hot water heat recovery, and automated water management systems for luxury hotels.

Healthcare

Highly secure, contamination-free water treatment lines and facility safety automation conforming to bio-safety standards.

Government

Consulting and liasoning for environmental clearance, smart city telemetry networks, and central water supply tracking systems.

Infrastructure

Large-scale common effluent treatment plants (CETP) and regional water distribution grid automation with IoT systems.

Our Workflow

How We Deliver

Consult & Survey

We conduct structural audits, water balance assessments, and environmental feasibility surveys to diagnose operational pain points and regulatory bottlenecks.

System Design

Our engineers draft custom mechanical piping designs, hydraulic flow charts, PLC logic workflows, and structural plant blueprints.

Precision Engineering

We build solid bioreactors, program automation dashboards, build sensors, and compile SCADA systems under strict quality standards.

System Deployment

We handle complete on-site civil fabrication, sensor configuration, instrumentation calibration, and network gateway deployment.

Operate & Maintain

FLO takes charge of environmental liasoning, water quality reporting, preventative maintenance routines, and O&M contracts.

Near Zero Footprint Mission

Engineering Ecological Equilibrium

Sustainability isn't a regulatory chore; it is the ultimate measure of industrial efficiency. We design waste out of systems, capture carbon molecules, harness biogas resources, and recycle water resources in an endless closed loop.

1.2B + Liters of Recycled Water

450k + MWh Clean Energy Recovered

100% PCB Compliance Index

Case Studies

Proven in the Field

ECOVRY

Zero Liquid Discharge (ZLD) for Mysore Chemical Plant

CHALLENGE High toxic metal runoff, heavy regulatory warnings.

SOLUTION ECOVRY custom 4-stage bioreactor & sludge separator.

OUTCOME ZLD achieved, 98% water recovery, zero fines.

DUTON

Industry 4.0 Utility for BioMethanation Plant Automation in Bangalore

CHALLENGE Frequent manual operation trips, energy extraction gap.

SOLUTION DUTON SCADA overlay & PLC controller.

OUTCOME Zero operator trips in 12 months, 22% Energy advancement.